The purpose of this IPRO is to develop a robust, working prototype that can automatically monitor and detect a problem with a milling machine... Show moreThe purpose of this IPRO is to develop a robust, working prototype that can automatically monitor and detect a problem with a milling machine at A. FInkl & Sons Co. This IPRO is in its fourth semester and there are two challenges remaining: (1) alerting management to the detection of broken teeth during machining; and (2) developing spatial representations of items undergoing heat treatment. However, A. Finkl & Sons has asked us to concentrate solely on the goal of finding a way to detect when a break occurs in one of the milling teeth and then alert the mechanic monitoring the machine in order to replace it. This system will involve measuring vibrations using an accelerometer or by the use of laser detection. The goal of this IPRO is to research, test, and inform A. FInkl & Sons of the best solution to invest in, therefore they can decide what is better for their company. Sponsorship: A. Finkl & Sons Co. Deliverables Show less
During the milling operations at an industrial steel producer like A. Finkl & Sons (Chicago, IL), a substantial amount of time and money is... Show moreDuring the milling operations at an industrial steel producer like A. Finkl & Sons (Chicago, IL), a substantial amount of time and money is lost due to the fact that cutting inserts break and without warning. The goal of this project is to devise an effective means by which a cutting insert breakage event can be quickly and reliably detected, thereby minimizing damage to the steel and other cutting inserts, and also freeing technicians to attend multiple machines at a time. This increases the productivity of their operations, and it has the potential to save A. Finkl & Sons substantial costs per year in time lost in rework and prematurely broken cutting inserts. Sponsorship: A. Finkl & Sons Co. Deliverables Show less
The goal and mission this semester is to create a procedure that can show a technician when a carbide insert breaks off of a face mill during... Show moreThe goal and mission this semester is to create a procedure that can show a technician when a carbide insert breaks off of a face mill during operation. Completing this task will increase productivity for A. Finkl and Sons. Deliverables Show less
During the milling operations at an industrial steel producer like A. Finkl & Sons (Chicago, IL), a substantial amount of time and money is... Show moreDuring the milling operations at an industrial steel producer like A. Finkl & Sons (Chicago, IL), a substantial amount of time and money is lost due to the fact that cutting inserts break and without warning. The goal of this project is to devise an effective means by which a cutting insert breakage event can be quickly and reliably detected, thereby minimizing damage to the steel and other cutting inserts, and also freeing technicians to attend multiple machines at a time. This increases the productivity of their operations, and it has the potential to save A. Finkl & Sons substantial costs per year in time lost in rework and prematurely broken cutting inserts. Sponsorship: A. Finkl & Sons Co. Deliverables Show less
