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Title: Innovating Process Improvements in Manufacturing Operations (Semester Unknown) IPRO 304: InnovatingProcessImprovementsInManufacturingOperationsIPRO304BrochureSp09
Creator: Abhay, Anandha, Bergeron, Anthony, Catalina, Christopher, Entler, Jason, Estrada, Maximillian, Huish, Joel, Patel, Vishal, Quach, Vien, Taggart, Jay, Sunghwan, Yeo
Date: 2009, 2009-05
Description: The purpose of this IPRO is to develop a robust, working prototype that can automatically monitor and detect a problem with a milling machine...
Show moreThe purpose of this IPRO is to develop a robust, working prototype that can automatically monitor and detect a problem with a milling machine at A. FInkl & Sons Co. This IPRO is in its fourth semester and there are two challenges remaining: (1) alerting management to the detection of broken teeth during machining; and (2) developing spatial representations of items undergoing heat treatment. However, A. Finkl & Sons has asked us to concentrate solely on the goal of finding a way to detect when a break occurs in one of the milling teeth and then alert the mechanic monitoring the machine in order to replace it. This system will involve measuring vibrations using an accelerometer or by the use of laser detection. The goal of this IPRO is to research, test, and inform A. FInkl & Sons of the best solution to invest in, therefore they can decide what is better for their company.
Sponsorship: A. Finkl & Sons Co.
Deliverables
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Title: Integration of Process Improvements (Semester Unknown) IPRO 304: IntegrationofProcessImprovementsIPRO304Poster2F10
Creator: Perry, Jon, Gillmeister, Kyle, Sullins, Mike, Rana, Amar, Hill, Robert, Derdelakos, Alexander, Gotanco, Francis
Date: 2010, 2010-12
Description: During the milling operations at an industrial steel producer like A. Finkl & Sons (Chicago, IL), a substantial amount of time and money is...
Show moreDuring the milling operations at an industrial steel producer like A. Finkl & Sons (Chicago, IL), a substantial amount of time and money is lost due to the fact that cutting inserts break and without warning. The goal of this project is to devise an effective means by which a cutting insert breakage event can be quickly and reliably detected, thereby minimizing damage to the steel and other cutting inserts, and also freeing technicians to attend multiple machines at a time. This increases the productivity of their operations, and it has the potential to save A. Finkl & Sons substantial costs per year in time lost in rework and prematurely broken cutting inserts.
Sponsorship: A. Finkl & Sons Co.
Deliverables
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Title: Heat Treat (semester?), IPRO 304
Creator: Antal, Vlad, Banaska, Steven, Biyawerwala, Hussain, Groszko, John, Jay, Ryan, Koning, Kyle, Lee, Sangwook
Date: 2007-12, 2007-12
Description: IPRO 304 is the continuation of IPRO 330 (Spring 2006) and was created to develop an Information Tool for the Metals Industry with a focus on...
Show moreIPRO 304 is the continuation of IPRO 330 (Spring 2006) and was created to develop an Information Tool for the Metals Industry with a focus on Heat Treatment, in this case. The development of an Information Tool for Heat Treatment requires across-disciplinary knowledge of the fundamentals of heat treatment process, as well as an in-depth understanding of and the practical skills required for the development of computer software
Deliverables for IPRO 304: Heat Treat for the Fall 2007 semester.
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Title: Integration of Process Improvements (Semester Unknown) IPRO 304: IntegrationofProcessImprovementsIPRO304MidTermPresentation1F10
Creator: Perry, Jon, Gillmeister, Kyle, Sullins, Mike, Rana, Amar, Hill, Robert, Derdelakos, Alexander, Gotanco, Francis
Date: 2010, 2010-12
Description: During the milling operations at an industrial steel producer like A. Finkl & Sons (Chicago, IL), a substantial amount of time and money is...
Show moreDuring the milling operations at an industrial steel producer like A. Finkl & Sons (Chicago, IL), a substantial amount of time and money is lost due to the fact that cutting inserts break and without warning. The goal of this project is to devise an effective means by which a cutting insert breakage event can be quickly and reliably detected, thereby minimizing damage to the steel and other cutting inserts, and also freeing technicians to attend multiple machines at a time. This increases the productivity of their operations, and it has the potential to save A. Finkl & Sons substantial costs per year in time lost in rework and prematurely broken cutting inserts.
Sponsorship: A. Finkl & Sons Co.
Deliverables
Show less

Title: Innovating Process Improvements in Manufacturing Operations (Semester Unknown) IPRO 304: InnovatingProcessImprovementsInManufacturingOperationsIPRO304PosterSp09
Creator: Abhay, Anandha, Bergeron, Anthony, Catalina, Christopher, Entler, Jason, Estrada, Maximillian, Huish, Joel, Patel, Vishal, Quach, Vien, Taggart, Jay, Sunghwan, Yeo
Date: 2009, 2009-05
Description: The purpose of this IPRO is to develop a robust, working prototype that can automatically monitor and detect a problem with a milling machine...
Show moreThe purpose of this IPRO is to develop a robust, working prototype that can automatically monitor and detect a problem with a milling machine at A. FInkl & Sons Co. This IPRO is in its fourth semester and there are two challenges remaining: (1) alerting management to the detection of broken teeth during machining; and (2) developing spatial representations of items undergoing heat treatment. However, A. Finkl & Sons has asked us to concentrate solely on the goal of finding a way to detect when a break occurs in one of the milling teeth and then alert the mechanic monitoring the machine in order to replace it. This system will involve measuring vibrations using an accelerometer or by the use of laser detection. The goal of this IPRO is to research, test, and inform A. FInkl & Sons of the best solution to invest in, therefore they can decide what is better for their company.
Sponsorship: A. Finkl & Sons Co.
Deliverables
Show less

Title: Innovating Process Improvements in Manufacturing Operations (Semester Unknown) IPRO 304: InnovatingProcessImprovementsInManufacturingOperationsIPRO304MidTermPresentationSp09
Creator: Abhay, Anandha, Bergeron, Anthony, Catalina, Christopher, Entler, Jason, Estrada, Maximillian, Huish, Joel, Patel, Vishal, Quach, Vien, Taggart, Jay, Sunghwan, Yeo
Date: 2009, 2009-05
Description: The purpose of this IPRO is to develop a robust, working prototype that can automatically monitor and detect a problem with a milling machine...
Show moreThe purpose of this IPRO is to develop a robust, working prototype that can automatically monitor and detect a problem with a milling machine at A. FInkl & Sons Co. This IPRO is in its fourth semester and there are two challenges remaining: (1) alerting management to the detection of broken teeth during machining; and (2) developing spatial representations of items undergoing heat treatment. However, A. Finkl & Sons has asked us to concentrate solely on the goal of finding a way to detect when a break occurs in one of the milling teeth and then alert the mechanic monitoring the machine in order to replace it. This system will involve measuring vibrations using an accelerometer or by the use of laser detection. The goal of this IPRO is to research, test, and inform A. FInkl & Sons of the best solution to invest in, therefore they can decide what is better for their company.
Sponsorship: A. Finkl & Sons Co.
Deliverables
Show less

Title: Innovating Process Improvements in Manufacturing Operations (Semester Unknown) IPRO 304: InnovatingProcessImprovementsInManufacturingOperationsIPRO304FinalPresentationSp09
Creator: Abhay, Anandha, Bergeron, Anthony, Catalina, Christopher, Entler, Jason, Estrada, Maximillian, Huish, Joel, Patel, Vishal, Quach, Vien, Taggart, Jay, Sunghwan, Yeo
Date: 2009, 2009-05
Description: The purpose of this IPRO is to develop a robust, working prototype that can automatically monitor and detect a problem with a milling machine...
Show moreThe purpose of this IPRO is to develop a robust, working prototype that can automatically monitor and detect a problem with a milling machine at A. FInkl & Sons Co. This IPRO is in its fourth semester and there are two challenges remaining: (1) alerting management to the detection of broken teeth during machining; and (2) developing spatial representations of items undergoing heat treatment. However, A. Finkl & Sons has asked us to concentrate solely on the goal of finding a way to detect when a break occurs in one of the milling teeth and then alert the mechanic monitoring the machine in order to replace it. This system will involve measuring vibrations using an accelerometer or by the use of laser detection. The goal of this IPRO is to research, test, and inform A. FInkl & Sons of the best solution to invest in, therefore they can decide what is better for their company.
Sponsorship: A. Finkl & Sons Co.
Deliverables
Show less

Title: Innovating Process Improvements in Manufacturing Operations (Semester Unknown) IPRO 304
Creator: Abhay, Anandha, Bergeron, Anthony, Catalina, Christopher, Entler, Jason, Estrada, Maximillian, Huish, Joel, Patel, Vishal, Quach, Vien, Taggart, Jay, Sunghwan, Yeo
Date: 2009, 2009-05
Description: The purpose of this IPRO is to develop a robust, working prototype that can automatically monitor and detect a problem with a milling machine...
Show moreThe purpose of this IPRO is to develop a robust, working prototype that can automatically monitor and detect a problem with a milling machine at A. FInkl & Sons Co. This IPRO is in its fourth semester and there are two challenges remaining: (1) alerting management to the detection of broken teeth during machining; and (2) developing spatial representations of items undergoing heat treatment. However, A. Finkl & Sons has asked us to concentrate solely on the goal of finding a way to detect when a break occurs in one of the milling teeth and then alert the mechanic monitoring the machine in order to replace it. This system will involve measuring vibrations using an accelerometer or by the use of laser detection. The goal of this IPRO is to research, test, and inform A. FInkl & Sons of the best solution to invest in, therefore they can decide what is better for their company.
Sponsorship: A. Finkl & Sons Co.
Deliverables
Show less

Title: Integration of Process Improvements (Semester Unknown) IPRO 304: IntegrationOfProcessImprovementsIPRO304FinalReportF09
Creator: Bauer, Jessie, Bergeron, Tony, Campen, Matt, Gruchalski, Erik, Ki Choi, Tae, Marx, Ryan, Murti, Chaitanya, Robbins, Brian, Pal Sohal, Atinder, Stenson, Amanda, Taboada, Alejandro, Zhang, Bingjian
Date: 2009, 2009-12
Description: The goal and mission this semester is to create a procedure that can show a technician when a carbide insert breaks off of a face mill during...
Show moreThe goal and mission this semester is to create a procedure that can show a technician when a carbide insert breaks off of a face mill during operation. Completing this task will increase productivity for A. Finkl and Sons.
Deliverables
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Title: Integration of Process Improvements (Semester Unknown) IPRO 304: IntegrationOfProcessImprovementsIPRO304ProjectPlanF09
Creator: Bauer, Jessie, Bergeron, Tony, Campen, Matt, Gruchalski, Erik, Ki Choi, Tae, Marx, Ryan, Murti, Chaitanya, Robbins, Brian, Pal Sohal, Atinder, Stenson, Amanda, Taboada, Alejandro, Zhang, Bingjian
Date: 2009, 2009-12
Description: The goal and mission this semester is to create a procedure that can show a technician when a carbide insert breaks off of a face mill during...
Show moreThe goal and mission this semester is to create a procedure that can show a technician when a carbide insert breaks off of a face mill during operation. Completing this task will increase productivity for A. Finkl and Sons.
Deliverables
Show less

Title: Integration of Process Improvements (Semester Unknown) IPRO 304: IntegrationOfProcessImprovementsIPRO304MidTermPresentationSp10
Creator: Flores, Emmanuel, Hawker, Corey, Loeppert, Charles, Marx, Ryan, Pollack, Richard, Rodriguez, Ricardo, Snyder, David, Stevanovic, Stefan, Willett, Joshua
Date: 2010, 2010-05
Description: During the milling operations at an industrial steel producer like A. Finkl & Sons (Chicago, IL), a substantial amount of time and money is...
Show moreDuring the milling operations at an industrial steel producer like A. Finkl & Sons (Chicago, IL), a substantial amount of time and money is lost due to the fact that cutting inserts break catastrophically and without warning. The goal of this project is to devise an effective means by which a cutting insert breakage event can be quickly and reliably detected, thereby minimizing damage to the steel and other cutting inserts, and also freeing technicians to attend multiple machines at a time. This increases the productivity of their operations, and it has the potential to save A. Finkl & Sons substantial costs per year in time lost in rework and prematurely broken cutting inserts.
Sponsorship: A. Finkl & Sons
Deliverables
Show less

Title: Integration of Process Improvements (Semester Unknown) IPRO 304: IntegrationofProcessImprovementsIPRO304FinalPresentationF10
Creator: Perry, Jon, Gillmeister, Kyle, Sullins, Mike, Rana, Amar, Hill, Robert, Derdelakos, Alexander, Gotanco, Francis
Date: 2010, 2010-12
Description: During the milling operations at an industrial steel producer like A. Finkl & Sons (Chicago, IL), a substantial amount of time and money is...
Show moreDuring the milling operations at an industrial steel producer like A. Finkl & Sons (Chicago, IL), a substantial amount of time and money is lost due to the fact that cutting inserts break and without warning. The goal of this project is to devise an effective means by which a cutting insert breakage event can be quickly and reliably detected, thereby minimizing damage to the steel and other cutting inserts, and also freeing technicians to attend multiple machines at a time. This increases the productivity of their operations, and it has the potential to save A. Finkl & Sons substantial costs per year in time lost in rework and prematurely broken cutting inserts.
Sponsorship: A. Finkl & Sons Co.
Deliverables
Show less

Title: Innovating Process Improvements in Manufacturing Operations (Semester Unknown) IPRO 304: InnovatingProcessImprovementsInManufacturingOperationsIPRO304FinalReportSp09
Creator: Abhay, Anandha, Bergeron, Anthony, Catalina, Christopher, Entler, Jason, Estrada, Maximillian, Huish, Joel, Patel, Vishal, Quach, Vien, Taggart, Jay, Sunghwan, Yeo
Date: 2009, 2009-05
Description: The purpose of this IPRO is to develop a robust, working prototype that can automatically monitor and detect a problem with a milling machine...
Show moreThe purpose of this IPRO is to develop a robust, working prototype that can automatically monitor and detect a problem with a milling machine at A. FInkl & Sons Co. This IPRO is in its fourth semester and there are two challenges remaining: (1) alerting management to the detection of broken teeth during machining; and (2) developing spatial representations of items undergoing heat treatment. However, A. Finkl & Sons has asked us to concentrate solely on the goal of finding a way to detect when a break occurs in one of the milling teeth and then alert the mechanic monitoring the machine in order to replace it. This system will involve measuring vibrations using an accelerometer or by the use of laser detection. The goal of this IPRO is to research, test, and inform A. FInkl & Sons of the best solution to invest in, therefore they can decide what is better for their company.
Sponsorship: A. Finkl & Sons Co.
Deliverables
Show less

Title: Integration of Process Improvements (Semester Unknown) IPRO 304: IntegrationofProcessImprovementsIPRO304FinalReport1F10
Creator: Perry, Jon, Gillmeister, Kyle, Sullins, Mike, Rana, Amar, Hill, Robert, Derdelakos, Alexander, Gotanco, Francis
Date: 2010, 2010-12
Description: During the milling operations at an industrial steel producer like A. Finkl & Sons (Chicago, IL), a substantial amount of time and money is...
Show moreDuring the milling operations at an industrial steel producer like A. Finkl & Sons (Chicago, IL), a substantial amount of time and money is lost due to the fact that cutting inserts break and without warning. The goal of this project is to devise an effective means by which a cutting insert breakage event can be quickly and reliably detected, thereby minimizing damage to the steel and other cutting inserts, and also freeing technicians to attend multiple machines at a time. This increases the productivity of their operations, and it has the potential to save A. Finkl & Sons substantial costs per year in time lost in rework and prematurely broken cutting inserts.
Sponsorship: A. Finkl & Sons Co.
Deliverables
Show less

Title: Integration of Process Improvements (Semester Unknown) IPRO 304: IntegrationOfProcessImprovementsIPRO304MidTermPresentationF09
Creator: Bauer, Jessie, Bergeron, Tony, Campen, Matt, Gruchalski, Erik, Ki Choi, Tae, Marx, Ryan, Murti, Chaitanya, Robbins, Brian, Pal Sohal, Atinder, Stenson, Amanda, Taboada, Alejandro, Zhang, Bingjian
Date: 2009, 2009-12
Description: The goal and mission this semester is to create a procedure that can show a technician when a carbide insert breaks off of a face mill during...
Show moreThe goal and mission this semester is to create a procedure that can show a technician when a carbide insert breaks off of a face mill during operation. Completing this task will increase productivity for A. Finkl and Sons.
Deliverables
Show less

Title: Integration of Process Improvements (Semester Unknown) IPRO 304
Creator: Perry, Jon, Gillmeister, Kyle, Sullins, Mike, Rana, Amar, Hill, Robert, Derdelakos, Alexander, Gotanco, Francis
Date: 2010, 2010-12
Description: During the milling operations at an industrial steel producer like A. Finkl & Sons (Chicago, IL), a substantial amount of time and money is...
Show moreDuring the milling operations at an industrial steel producer like A. Finkl & Sons (Chicago, IL), a substantial amount of time and money is lost due to the fact that cutting inserts break and without warning. The goal of this project is to devise an effective means by which a cutting insert breakage event can be quickly and reliably detected, thereby minimizing damage to the steel and other cutting inserts, and also freeing technicians to attend multiple machines at a time. This increases the productivity of their operations, and it has the potential to save A. Finkl & Sons substantial costs per year in time lost in rework and prematurely broken cutting inserts.
Sponsorship: A. Finkl & Sons Co.
Deliverables
Show less

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