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Title

MODELING AND CONTROL OF A GASOLINE-FUELED COMPRESSION IGNITION ENGINE

Creator

Pamminger, Michael

Date

2021

Description

This work investigates a novel combustion concept, Gasoline Compression Ignition, that derives its superiority from the high compression ratio...
Show moreThis work investigates a novel combustion concept, Gasoline Compression Ignition, that derives its superiority from the high compression ratio of a compression ignition engine as well as the properties of gasoline fuel, such as longer ignition delay and higher volatility compared to diesel fuel. Gasoline Compression Ignition was experimentally tested on a 12.4L truck engine and the acquired data were leveraged to develop a physics-based 0-dimensional combustion model for an engine operating with a low-reactivity fuel. The proposed 0-dimensional combustion model was developed to account for the different stages in combustion caused by the fuel stratification of various injection events and fuel mass fractions. As the ignition delay model is an integral part of the entire combustion process and significantly affects the predictionaccuracy, special attention was paid to local phenomena influencing ignition delay. A 1-dimensional spray model by Musculus and Kattke was employed in conjunction with a Lagrangian tracking approach in order to estimate the local fuel-air ratio within the spray tip, as a proxy for reactivity. The local fuel-air ratio, in-cylinder temperature and pressure were used in an integral fashion to estimate the ignition delay. Heat release rates were modeled by using first-order non-linear differential equations. Model prediction errors in combustion phasing of less than 1 crank angle degree across most conditions were achieved. Modeling results of other combustion metrics such as combustion duration and indicated mean effective pressure are also suitably accurate. Also, the model has been shown to be capable of estimating the ringing intensity for most conditions. While the performance of the proposed model was very satisfactory, the high computational time made it unsuitable for simulations. The high computational cost was mostly caused by the 1-dimensional spray model which described the fuelstratifcation in the spray tip as a function of crank angle for multiple injection events. Insights obtained from the 1-dimensional spray model were leveraged and applied to a 0-dimensional model to reduce the computation time. With the reduced order model, the simulation time decreased by three orders of magnitude for an entire engine cycle over the combustion model with the 1-dimensional spray model. Capturing only the basic features of the spray propagation did not show a substantial increase in prediction error compared to the initially proposed model. In order for this model to reflect a virtual engine, the influence of changes in actuator settings on intake manifold dynamics was modeled with first-order transfer functions. The intake manifold dynamics in turn influence intake valve closure conditions and further the entire combustion process. The proposed model provides information about in-cylinder metrics such as combustion phasing and indicated mean effective pressure. By taking into account the losses due to gas-exchange and friction, the brake mean effective pressure was modeled. The model was also augmented to capture cycle-to-cycle variations, thereby ensuring a faithful representation of real engine behavior. The Gasoline Compression Ignition combustion model, the intake dynamics and gas-exchange and friction model as well as the cycle-to-cycle variations model were combined to create a full engine model. This Gasoline Compression Ignition engine model was used as the plant in a control system and implemented in Matlab/Simulink.The Gasoline Compression Ignition engine model was then leveraged to investigate control actions and engine behavior with and without limiting in-cylinder peak pressure as well as combustion noise. Controlling combustion noise is of particular interest for injection strategies where fuel introduction happens early in the cycle. State estimation was performed by means of a Kalman filter which feeds into a model predictive controller. The model predictive controller chooses control actions based on a predefined cost function under consideration of bounds reflecting physical constraints. The Gasoline Compression Ignition engine model was also utilized to establish a state-space model that serves the Kalman filter and model predictive controller for estimation and prediction. In addition, the proposed control architecture was investigated at two different levels of cycle-to-cycle variations. Disturbance rejection was implemented to reduce state fluctuations and control efforts when high cycle-to-cycle variations are present. The control algorithm is able to maintain the desired references for brake mean effective pressure and combustion phasing while controlling peak in-cylinder pressure and combustion noise.
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