Separable electrical interconnections are a ubiquitous part of modern life and for technical reasons are currently based on the use of gold.... Show moreSeparable electrical interconnections are a ubiquitous part of modern life and for technical reasons are currently based on the use of gold. Since gold is a commodity and subject to significant price fluctuations there is a need for separable interconnects not based on gold. Polymer/ceramic films were produced from various polymer precursors with loadings of multi-wall nanotubes (MWNT) and inert fillers. A variety of applications means were employed with the best success being achieved by means of a modified doctor blade. Pyrolysis was conducted in an inert atmosphere at 1 bar at a range of temperatures in a tube furnace. Pyrolysis was also conducted using a fiber laser. The modulus of the film is estimated to be 71.8 MPa with an ultimate tensile strength of 179 MPa based on hardness tests and anisotropic crack dimensions which developed as a result of uniaxial stress induced during application of the precursor. Uniaxial stress improved film adhesion regardless of filler type or level. Modification of film characteristics after pyrolysis was attempted using spark plasma sintering (SPS). Electrical testing displayed a percolation threshold above loadings of 1% (wt) of MWNTs where there is a significant drop in electrical resistivity. Further reductions in contact resistance were demonstrated up to 2% loading of MWNTs. The level of contact resistance achieved (<10) for a separable contact, in conjunction with a gold plated contact representative of most electronic connectors, indicates that an acceptable level of contact resistance may be achieved using these materials. Characterization of the film using attenuated total reflectance (ATR), xray diffraction (XRD), x-ray photoelectron spectroscopy (XPS), and Raman spectroscopy point to a morphology which is dominated by crystallites joined by regions of aliphatic carbon chains. Work function measurements were consistent with highly ordered pyrolytic graphite. (HOPG) Ph.D. in Materials Science and Engineering, May 2016 Show less
