creator Perry, Jon creator Gillmeister, Kyle creator Sullins, Mike creator Rana, Amar creator Hill, Robert creator Derdelakos, Alexander creator Gotanco, Francis During the milling operations at an industrial steel producer like A. Finkl & Sons (Chicago, IL), a substantial amount of time and money is lost due to the fact that cutting inserts break and without warning. The goal of this project is to devise an effective means by which a cutting insert breakage event can be quickly and reliably detected, thereby minimizing damage to the steel and other cutting inserts, and also freeing technicians to attend multiple machines at a time. This increases the productivity of their operations, and it has the potential to save A. Finkl & Sons substantial costs per year in time lost in rework and prematurely broken cutting inserts. Submitted by Vishal Patel (vpatel87@iit.edu) on 2011-01-08T19:10:52Z No. of bitstreams: 7 IntegrationofProcessImprovementsIPRO304ProjectPlantF10.pdf: 155565 bytes, checksum: cfd162a3c51eb6bee26322ddc691b0f7 (MD5) IntegrationofProcessImprovementsIPRO304Poster2F10.pdf: 5655157 bytes, checksum: f884eec05117db4b0bc93cdd4377f323 (MD5) IntegrationofProcessImprovementsIPRO304Poster1F10.pdf: 14466572 bytes, checksum: 40b933282b27f4f9236c829dabac7d91 (MD5) IntegrationofProcessImprovementsIPRO304MidTermPresentation1F10.pdf: 319397 bytes, checksum: 6a21b44ca696e1fe1aa9a7bb25cb601f (MD5) IntegrationofProcessImprovementsIPRO304FinalReport1F10.pdf: 411863 bytes, checksum: 9056a00aa33afcda2a494d0daf366dd1 (MD5) IntegrationofProcessImprovementsIPRO304FinalPresentationF10.pdf: 1057319 bytes, checksum: 76913b3dc7ca9b3b3edb0b3360269260 (MD5) IntegrationofProcessImprovementsIPRO304BrochureF10.pdf: 1051386 bytes, checksum: 34562c1a16b356ffdf0fe069bf600f52 (MD5) Approved for entry into archive by Charles Uth(uth@iit.edu) on 2011-01-11T19:36:00Z (GMT) No. of bitstreams: 7 IntegrationofProcessImprovementsIPRO304ProjectPlantF10.pdf: 155565 bytes, checksum: cfd162a3c51eb6bee26322ddc691b0f7 (MD5) IntegrationofProcessImprovementsIPRO304Poster2F10.pdf: 5655157 bytes, checksum: f884eec05117db4b0bc93cdd4377f323 (MD5) IntegrationofProcessImprovementsIPRO304Poster1F10.pdf: 14466572 bytes, checksum: 40b933282b27f4f9236c829dabac7d91 (MD5) IntegrationofProcessImprovementsIPRO304MidTermPresentation1F10.pdf: 319397 bytes, checksum: 6a21b44ca696e1fe1aa9a7bb25cb601f (MD5) IntegrationofProcessImprovementsIPRO304FinalReport1F10.pdf: 411863 bytes, checksum: 9056a00aa33afcda2a494d0daf366dd1 (MD5) IntegrationofProcessImprovementsIPRO304FinalPresentationF10.pdf: 1057319 bytes, checksum: 76913b3dc7ca9b3b3edb0b3360269260 (MD5) IntegrationofProcessImprovementsIPRO304BrochureF10.pdf: 1051386 bytes, checksum: 34562c1a16b356ffdf0fe069bf600f52 (MD5) Made available in DSpace on 2011-01-11T19:36:00Z (GMT). No. of bitstreams: 7 IntegrationofProcessImprovementsIPRO304ProjectPlantF10.pdf: 155565 bytes, checksum: cfd162a3c51eb6bee26322ddc691b0f7 (MD5) IntegrationofProcessImprovementsIPRO304Poster2F10.pdf: 5655157 bytes, checksum: f884eec05117db4b0bc93cdd4377f323 (MD5) IntegrationofProcessImprovementsIPRO304Poster1F10.pdf: 14466572 bytes, checksum: 40b933282b27f4f9236c829dabac7d91 (MD5) IntegrationofProcessImprovementsIPRO304MidTermPresentation1F10.pdf: 319397 bytes, checksum: 6a21b44ca696e1fe1aa9a7bb25cb601f (MD5) IntegrationofProcessImprovementsIPRO304FinalReport1F10.pdf: 411863 bytes, checksum: 9056a00aa33afcda2a494d0daf366dd1 (MD5) IntegrationofProcessImprovementsIPRO304FinalPresentationF10.pdf: 1057319 bytes, checksum: 76913b3dc7ca9b3b3edb0b3360269260 (MD5) IntegrationofProcessImprovementsIPRO304BrochureF10.pdf: 1051386 bytes, checksum: 34562c1a16b356ffdf0fe069bf600f52 (MD5) Previous issue date: 2010-12 A. Finkl & Sons Co. Deliverables 2010 2010-12 http://hdl.handle.net/10560/1382 en A. Finkl & Sons Co. Steel Processing melting re-melting forging heat treating machining milling broken inserts stress accelerometers data acquisition data analysis software (diaDEM) significant shock power spectrum density (PSD) triaxial aceelerometer Project deliverable born digital application/pdf In Copyright http://rightsstatements.org/page/InC/1.0/ Open Access IPRO / Interprofessional Projects Program Illinois Institute of Technology Affiliated department